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Mazda RX7

I've featured lots of hybrid Minis on this site but this is definitely one of the most ambitious. Not only does it replace the tired old A-series but it even does away with the pistons, con-rods etc., replaces front wheel drive with rear wheel drive and makes the car mid-engined! 

The rotary engine or Wankel has been used successfully in many cars over the years with the Mazda RX7 being one of the more popular. As an example, Mazda's 13B rotary engine displaces

The 13B rotary engine is water and oil cooled and runs 2 spark plugs, one coil and two injectors per rotor. The 89-91 engine achieves an 8000 RPM redline. Rotary engines are incredibly smooth and the 13B has a flat torque curve 2000 to 5000 RPM.

The rotary engine is very simple. There are 3 primary moving parts in the engine. Two rotors spin around an eccentric shaft. Because of the brilliant design, there is no need for the hardware that usually opens and closes the intake and exhaust ports. The rotors open and close the ports when they slide past them during the rotation. Piston engines use complex designs to open and shut these ports. Timing chains, cams, lifters, rocker arms, springs and valves are needed. For a fuller explanation of how the rotary engine works, click here.

I'll now hand over to Regi Phillips to tell you about his RX7 powered Mini-chop!

"This is a 1962 Austin Mini Cooper "S". True dual tanks, and 7.5" mini disk brakes. Left hand drive from being in the states. Has a chopped and spread top, Mazda RX7 rotary engine (165bhp stock). Polished ports, custom header, Beefy 3rd member from Mazda station wagon, 5 speed transmission., rounds off close to 200 BHP and that's without bored jets, turbo-charger, inter-cooler, super-charger, or nitrous. Any of these can be added later if desired." 

"As you might see from the photo's, the little RX7 engine is a small power plant when stripped down. Only 11 cubic inches without the transmission, making for a nice fit in the early (pretty) cooper front-end and allows for over 10,000 rpm. You do, however, need to make a drive line cover, a hole in firewall to include 5 speed trans., and include a rear differential, which is not needed with the VTECs and Vauxhalls, although, you don't have push rods, overhead cams, valves, and all of the other common revolution speed limiting parts of the standard reciprocating engine, not to mention the space limitation." 

"At this time I do not know how the rear wheel drive will handle, but should handle well, considering the retained low center of gravity and proportioned weight. It will most definitely, have different handling characteristics then the standard front wheel drive, but provide a more spectacular take-off from the line while lifting the two front tires from the ground. That is if I can grab enough traction and not twist the sub-frame. Should be a blast to try..."

"I've started the serious purchasing of parts. Spent $1500 last night and plan at least another $1200 - $1500 not including any body work or paint. So should have good progress pictures in the next week or two. I haven't even heard the engine run in the last year or so, but it ran when I took it out of the donor. I can hardly wait. I've been reading a lot on the RX7 engines and with very simple modifications they pull off 300 bhp. i.e. header (+20 hp alone), Holly intake conversion, and some others."
 

Contact Regi Phillips by email: regi.phillips@jostens.com.

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Compact size should fit under the round front no problem.

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It's going to need some sound insulation or a real loud stereo!

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Now that's a small engine!

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Peugeot 1.9 GTi

The October 2000 issue of Mini Magazine (http://www.minimag.co.uk) features Ken Andrew's Mini based on a Peugeot 205 1.9 GTi engine giving around 130 BHP. 

The original car is a 1973 Mini 1000 reinforced with 2 by 2 box section steel welded into the floor for strengthening. The additional strength permits the fitting of the Peugeot front and rear sub-frames complete with suspension and running gear.

As the Mini front is the standard size (a steel flip-front) Ken has had to resort to positioning the radiator in the boot of the car which unfortunately means for now that he has to run it with the boot open! The radiator is sourced from a Ford Granada together with the corresponding fan housing mounted where the spare wheel used to go. There seems to be no problem with the standard water pump running the coolant the extra distance. 

The suspension is taken care of by MacPherson struts from an Escort XR3 which slotted in easily and fitted better than the Peugeot units as height is restricted by the Mini's wings. Bars are used to strengthen the top of the struts and these are tied into a 6-point roll-cage.

The electrics are a combination of the Peugeot and Mini wiring looms. The brakes and clutch hydraulics are also combinations of the original Mini parts and the Peugeot's.

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Toyota 4AGE

Take a look at this picture of a Toyota 16v twin cam engine in a Mini. If you want to know more, go to James Sephton's site:

www.ferrogas.co.za/Mini

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